Custom Die Cuts

Any shape any size, Greentree custom die cuts are extremely effective when masking a flat or curved surface. Give us the area you wish to protect and we will provide the mask, from drawing part or concept. The Die Cuts are easy to apply and remove leaving a clean surface with no residue. Custom shapes can be produced to meet your application in a wide range of materials including;

  • Polyester
  • Crepe paper
  • Lead and aluminium foil
  • Glass fibre
  • Card
  • Magnetic strip
  • Rubber sheeting
  • With or without adhesive

Bespoke solutions for a range of applications and temperatures up to 360°C. they can be supplied with tabs to aid removal, in kit form or individually on a transfer liner. Should you require only one shape to a large production run, that is no problem. Solutions can be tailored to your specific requirements.

Die cut shapes can speed up the masking operation eliminating the need and potential dangers of sharp knives on the production line whilst product quality is improved with a shape that gives a constant accuracy time after time.

  • Improve Productivity
  • Effective masking on a flat or curved surface
  • Wide range of materials
  • Consistent product finish
  • Effective product quality check
  • No tooling costs
  • No minimum order quantity
  • Free samples
  • Aerospace approved materials


With no tooling costs Greentree provide you with samples within 24hrs and once approved, full production commences within a few days.

Request Custom Die Cut Quote

Custom Moulding/Rubber Products

Easy to install and remove, custom moulded masks are reusable, durable and can mask almost any two or three dimensional part or aperture. Whilst tooling costs can be higher when compared with other masking methods they can eliminate manual finishing steps or dramatically speed masking installation and removal providing a return on investment very quickly. Greentree offers an extensive range of materials both organic and inorganic, including conductive rubber and rubber to metal bonding to solve the most demanding of applications

  • Improve productivity
  • Increase production line speeds
  • Create better finish quality
  • Reject/rework fewer parts
  • Eliminate manual steps from the finishing process
  • Reusable
  • Lowering cost
  • Satisfying ‘green’ objectives

With our in-house Project Engineering team, your solution is followed using a ISO 9001 drawing approval procedure, ensuring quality products. At the concept stage we have the facilities to provide rapid prototype, as requested, so you can evaluate the proposed solution. These prototypes can be generated in days.

Request Custom Quote

Injection Moulding Customs

Whilst tooling costs can be higher when compared with other methods, injection moulding provides a consistency of quality and tolerance needed for high precision processes, reducing the errors of more traditional manufacturing methods.

  • Improve Productivity
  • Increase production line speeds
  • Cheaper production pieces
  • Reject/rework fewer parts
  • Consistent product finish

With our in-house Project Engineering team, your solution is followed using a ISO 9001 drawing approval procedure, ensuring quality products. All projects adhere to customer approval prior to production of tooling. With tooling, first article samples are supplied for you to inspect your mold.

Request Custom Quote

Custom Hook Design and Hanging Solutions

Greentree’s in-house Engineers can produce custom designed hook, just send in an existing part or a concept drawing and we will design a solution.

  • Improve productivity
  • Increase production line speeds
  • Lowering cost
  • Reusable
  • Satisfying ‘green’ objectives

Request Custom Hook Quote

​Custom Vinyl

With vinyl dip moulding, Greentree offers greater versatility. With large volume production capabilities, a variety of shapes and sizes, colours, materials, we offer a range of custom solutions.

  • Length
  • Colour
  • Vinyl coating
  • UV resistant coating
  • Thousands of colours and finishing options
  • Pad printing capabilities
  • Samples available
  • Electrostatic vinyl

Additional Services


Secondary processes

Greentree can perform a range of secondary processes to enhance and add value to your product. Customising a standard part by a secondary process, is often more cost effective than starting with a new custom part.

  • Punching- Holes can be on the back wall of the cap, centre or offset. There can be one hole or several. Holes can be round, oval, square, slots or cuts
  • Kitting- A part kitting service is available, individually tailored, parts are assembled, separately packaged and labelled and then assembled to make a complete kit.
  • Packaging- Greentree can meet special requirements like polybagging and corrugate-free.
  • Pad Printing- Printing is available on most standard vinyl and plastic parts. Single or two colour printing available.

Production Part Approval Process (PPAP)

Formal verification that part design and production process comply with all your specifications. To request a PPAP or for more information on levels offered, please contact customer services.


  • Extrusion- Most extrusion can be cut to desired length and packaged.
  • Tape Conversion- Available in both metric and imperial sizes with widths to meet your requirements up to 900mm wide.

Kanban supplied/managed products

Greentree can help you manage your inventory JIT, Kanban and other warehousing requirements.